The Innovator behind KOZANE® High-Performance Fabrics
At KOZANE®, innovation and quality are at the heart of what we do. The Kozane® R&D team, led by Virginijus Urbelis, is dedicated to developing cutting-edge materials that redefine the standards for performance fabrics. For the first time, we delve into our team’s expertise and commitment of our team, revealing what sets KOZANE® apart in the world of high-performance textiles.
A Vision for Excellence
Virginijus Urbelis, the Head of R&D, significantly influences the future of KOZANE®. By prioritizing the development of new materials that align with our patents, innovations, and industry standards, Virginijus guarantees that every product we produce meets our customers’ needs while offering exceptional protective qualities.
The Science Behind 3D Knitted Fabrics
KOZANE® fabrics are built around our exclusive, patented 3D knitting design, created with cutting-edge weft-knitting technology. Our innovative materials have three layers: a top, inner, and bottom layer. The top and bottom layers are knitted together simultaneously, joined by cross-yarns that improve both strength and flexibility. The design incorporates two folded cut-resistant yarns in the top layer, providing excellent cut resistance while maintaining touch sensitivity.
Balancing Comfort and Protection
A key highlight of KOZANE® fabrics is their unique ability to provide comfort and protection. Our team has created a technology that enables the strategic placement of crucial yet robust fibres to maximise their effectiveness. This groundbreaking method improves comfort, lowers costs, and broadens our fabrics’ functionality, guaranteeing their exceptional cut resistance.
Quality through Innovation
Quality is the cornerstone of KOZANE® fabrics. Our R&D team employs patented twisting equipment with various methodologies that ensure high-quality yarn production. Their meticulous attention creates yarn combinations that maximise cut resistance while maintaining the comfort our customers expect.
The Production Process
Our 3D knitted fabrics are crafted with a state-of-the-art weft-knitting machine that manages up to 60 yarn bobbins. This capability enables us to design diverse combinations for our fabrics’ upper and lower layers. Committed to innovative solutions, we ensure that every KOZANE® fabric meets rigorous standards for protection and comfort.
Rigorous Testing and Validation
To guarantee the performance of our fabrics, KOZANE® implements a comprehensive testing protocol. Each product is evaluated in certified laboratories, including SATRA Technology in the UK, to assess its abrasion, tear, puncture, and cut resistance. Additionally, we also monitor key parameters during each knitting batch, ensuring we consistently meet our customers’ specifications.
Conclusion
The dedication of the KOZANE® R&D team, led by Virginijus Urbelis, truly sets us apart in the high-performance fabric market. Our commitment to innovation, quality, and customer satisfaction drives us to continually push the boundaries of what is possible in textile technology. As we move forward, we remain focused on delivering exceptional fabrics to meet the demands of today’s dynamic environment.
Stay tuned for more updates from KOZANE® as we continue to innovate and elevate the standards of performance fabrics!
